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Diameter Measurement

InteliSENS¢â BG Series

InteliSENS¢â BG1030 1-axis Bench Gauge (with optional V-blocks)

Features

  • Non-contact, laser diameter measurement does not deform or mark measured objects.
  • 1 or 2-axis models available in 30 or 60mm maximum diameters.
  • Provides statistical analysis of measurements.
  • Available fitted with optional rotary chuck or V-groove sample holders.
  • Extremely easy to use.
  • For off-line, stand-alone use in incoming inspection, quality control and laboratory applications.

Introduction

Derived from the highly successful InteliSENSTM DG Series of one and two-axis scanning-laser diameter gauges, the InteliSENSTM BG Series diameter bench gauges are intended for off-line, stand-alone use in incoming inspection, quality control and laboratory applications.

A Proton Products InteliSENSTM DG Series scanning-laser diameter gauge is integrated together with a miniature touch screen PC and a mains power supply unit on an aluminium baseboard. Depending on the application, optional ground steel V-grooves or a rotary chuck may also be integrated for precise sample holding.

InteliSENSTM BG Series bench gauges are a fast, easy-to-use and non-contact alternative to vernier callipers and micrometer screw gauges. The touch screen PC provides diameter display with automatic maximum/minimum and ovality calculation, statistical analysis and data logging. Logged data may be extracted from the touch screen PC using a USB flash memory stick.

Operating principle

Proton Products InteliSENSTM DG Series diameter gauges rapidly scan a laser beam across the object under measurement. The laser beam is focused by a receiving lens onto a photodiode and the electrical signal digitally processed by a Proton-designed FPGA processor. The time duration for which the object obscures the laser beam is directly proportional to the object diameter.

Specifications

Model
BG1030
BG2030
BG1060
BG2060
Units
Axes1212-
Gate size3060mm
1.182.36inch
Minimum diameter0.10.2mm
0.0040.004inch
Maximum diameter2757mm
1.0632.244inch
Resolution11µm
Accuracy±(1µm + 0.008% of object diameter)±(1.5µm + 0.008% of object diameter)-
Specification
Minimum
Typical
Maximum
Units
Measurement rate per axis600scan/s
Operating temperature545¡ÆC
41113¡ÆF
Relative humidity (at 38¡ÆC / 105¡ÆF)90%
Power supply voltage85220264VAC (rms)
Power supply frequency4765Hz
Power consumption24W
Measurement units (end-user configurable)mminch
Statistical analysisLargestSmallestMeanCpCpk
Helix modeEnvelope diameter of braided or stranded cables
Glass logicDiameter measurement for transparent objects