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Production Line Control

NEXiS™ CS2G-CAP Series

NEXiS™ CS2G-CAP - connector panel view

Features

  • Provide PI control of insulation thickness.
  • Controls insulation extruders or capstan drives.
  • Integrates seamlessly with Proton Products InteliSENS™ SL and SLR Series Speed and Length Gauges for line speed measurement.
  • Integrates seamlessly with Proton Products InteliSENS™ CG series capacitance gauges for insulation diameter measurement.
  • Housed in a rack-mountable enclosure (optional stand-alone mounting case is available).

Introduction

The Proton Products NEXiSTM CS2G-CAP production line controller is for use on wire insulation extrusion lines.

NEXiSTM CS2G-CAP controllers connect to Proton Products capacitance gauges and speed and length gauges for measurement of insulation capacitance and line speed respectively. These measurements are then fed into a PI feedback controller whose fully-isolated and floating output may be used to drive insulation extruders or capstan drives.

Insulation capacitance is thus actively controlled and kept in tolerance by the NEXiSTM CS2G-CAP controller.

NEXiSTM CS2G-CAP Production Line Configuration

CS2G-CAP-image-01

Specifications

Screen2 row, 7 segment, 5 digit display - Upper row 0.8- (20.32mm) high; lower row 0.5 (12.7mm) high
Display resolution0.1pF/m
PresetsRequired capacitanceUpper toleranceLower toleranceCapacitance errorControl output %
Serial communicationsRS232USBCANbus - (for connection to 1× CG Series gauge)
Line speed inputsAnalogueTwo inputs available for 0 to 10V and 0 to 50V analogue line speed signals; end-user configurable scaling
PulseTwo inputs available for 0 to 3V and 0 to 10V pulsed line speed signals; maximum frequency 250 kHz; end-user configurable scaling
3×Relay contact outputsFunctionCapacitance gauge OKUpper tolerance exceededLower tolerance exceeded
ElectricalMaximum voltage50VDC / 30VAC
Maximum current500mA
On resistance (@ 100mA)< 0.1Ω
Off resistance> 10 MΩ
Analogue output 1FunctionMeasured capacitance
ElectricalOutput voltage range0V to +10V
Maximum output current2mA
Resolution16-bit
Output voltage scaling is end-user configurable
Analogue output 2FunctionCapacitance deviation
ElectricalOutput voltage range-10V to +10V
Maximum output current2mA
Resolution16-bit
Output voltage scaling is end-user configurable
Control algorithmAdvanced Control Algorithm (ACA)
Specification
Minimum
Typical
Maximum
Units
Weight2.5kg
5.5lb
Length230mm
9.1inch
Width213.1mm
8.4inch
Height128.5mm
5.1inch
Power supply voltage (rms)84264VAC
Power supply frequency47440Hz
Power supply current (rms)1A
Power consumption35W
Ambient temperature545°C
41113°F
Relative humidity @ 38°C / 105°F90%
Ingress Protection (IP) ratingIP50-
PI Controller output voltage-1010V
PI Controller output current10mA
PI Controller output resistance10Ω
PI Controller resolution12bit